fill or weld rusty front member?

yea, did burn a hole in my pocket but it was local and thought these were rare to find. another jap place down birmingham quoted £58 + vat but their phone no didn't work or was outa date when i called back.
 
i looked in B&Q and there's loadsa sealant to chose but dunno which'll be suitable. i like the translucent ones cos it wont show after i've glued the spoiler on.

71674706hs6.jpg
13440025sr4.jpg

40650752oe7.jpg


they don't have tigerseal or stikaflex so dunno where to get em

diy guy says any of the waterproof flexible sealant will do as i'm also bolting it on.

speaking of bolting, i found the boot didn't have any socket access holes for fitting the spoiler so i'll have to drill it myself

50037071wd1.jpg


in other news, i think i found why the engine's been rattling whenever it's under load cos this bolt was loose and the washer rattles around causing the noise. tightened it up and most of the rattle is gone, just a tiny one left somewhere, barely noticable.

88950912oh3.jpg
 
well, since i've already done 5k miles in 6months, insurance'll be extra £16 for 8k annual miles.

and the spoiler'll be another £12.

oh on another note, i have 10days of allocated holiday at work till march and no plans to go abroad cos too £££ so i just had an idea of touring around UK in my micra instead as my holiday.

maybe visiting lake districts, cornwall, scotland, etc

it'll be my first big micra adventure

it's a big drive, my back'll b wrecked and the car'll be shagged but will be awsome and prob cheaper in fuel than a couple £100s flying to asia

the current micra seat at the moment gives me a sore upper back during long drives. is there a recommended seat i could fit, maybe from other micras, or recaro, or scrappies or shall i put up with this one? preferably simple installation cos cant weld
 
i found someone who does tigarseal nearby for £5.95

i think i'll dremel all the brackets & bolt fixings off the spoiler and just tiger seal it on

sand prepping it laborious at the mo
 
hey everyone. has been awhile since me last post.

massive update coming.........

* SPOILER

I dremeled off the bolt brackets and side brackets, scrape off the original sticky foam strip on the edges and decided to bond it to the boot. found my local partco shop sells their own branded PU sealant.

The inner corners had split cracks which i glued and body filled. after hours of sanding i primed the part

micra_0.jpg


then patiently painted, sanded & laquered

micra_1.jpg


closeup of laquer

micra_2.jpg


to bond it to the body i first roughened up the boot surfaces

micra_3.jpg


applied PU sealant along the mating faces of the spoiler and then very very carefully align and sit the spoiler onto the boot, the PU stuff gets everywhere.

important to smooth the exposed bead of sealant with finger before to cures. held it down with sticky tape overnight. thankfully the cured excess sealant can be scraped off or wiped off with alchohol/petrol

micra_4.jpg


finished. proper mint now.

micra_5.jpg


* Boot Handle

had some paint to do the bumpers but decided the boot handle needed doin instead

micra_6.jpg


micra_7.jpg


now that bit's not an eyesore anymore

micra_8.jpg


* Windscreen Edge

the rubber strips along the windscreen were in tatters after 10yrs so i ripped it all out to either replace or sealant it as some ppl have done.

micra_9.jpg


micra_10.jpg


i rang nissan bout cost of new strips and it woulda been in the £100's !! they're having a laugh

so i guess i'll use sealant instead

at first i used this B&Q gutter sealant, twas utter crap cos it never cured at all

micra_11.jpg


so had to scoop it all out, clean off with petrol (amazing how strong petrol is. I accidentally poured some in a polystyrene cup which was instantly destroyed, used plastic cup afterwards), and used the PU sealant.
trimmed off the excess with craft blade

micra_12.jpg


neat job

micra_13.jpg


micra_14.jpg


* Brakes

took off me old tatty rear discs

micra_15.jpg


replaced the pair with new discs from partco for £62

micra_16.jpg


* Intake

i thought the entire inlet pipe n port were quite tiny compaired to the 70mm port of the TB so i dremeled off n enlarged the airbox inlet port, bonded bit of 70mm gutter pipe to it.

micra_17.jpg


micra_18.jpg


attached a flexible Alu tubing to gutter pipe with 90deg piece

micra_19.jpg


feed it down between the ABS module n clutch bracket, tis a tight squeeze

micra_20.jpg


scoops cool air from below

micra_21.jpg


sand blasted n painted the airbox clips

micra_22.jpg


bypassed the TB coolant pipes. now the TB barely gets warm which is good for keeping inlet air cool

micra_23.jpg


to further improve breathing i cut off the TB screen n smoothed the edges

micra_24.jpg


micra_25.jpg


tis more responsive n revs easier now

* Sway Bar

the car use to understeer unpredictably when conering hard with the rusted original bars so brought a front n rear whiteline sway bar from demon tweeks for £200

micra_26.jpg


installed front

micra_27.jpg


the rear bracket bolt snapped off, replacing it with nut n bolt anyway

micra_28.jpg


the seized drop link bolts were a pain. didn't wanna destroy n buy another expensive droplink, plus it's the weekend n needed car soon, so i carefully dremeled the nut edges the chiseled it off

micra_29.jpg


regreased n retapped the droplinks

micra_30.jpg


the rear bracket nut was just corner welded on, so i dremeled the lower corners n pryed of off

micra_31.jpg


attached droplinks

micra_32.jpg


bushes n bracket bolted on

micra_33.jpg


the sway bar occasionally shifts to a side where the bar ends would catch on the trailing arms causing a knocking noise while the exposed grease also dries and seizes the bar over time. so i clamped a piece of PU pipe near the bushes to keep it centred

micra_34.jpg


the result is incredible. with the droplink set at middle or hard it's a lil too oversteery especially in wet. but its set a lowest stiffness now and omg the car is a friggin go-kart. the sluggish response is gone. move the wheel and it just turns hard n flat n well balanced & predictable. i'm certain this mod has caused my recent increased fuel usage lol.

* Seats

now that the car corners hard, keeping seated n comfy is difficult in the old seat so n got these for £70

micra_37.jpg


micra_38.jpg


just comes with rails. the original subframe didn't fit so i had to mod my own.

cut the bracket off the frame

micra_40.jpg


micra_41.jpg


i wanted to retain the original brackets n weld em to the rails but the new rails were a tad short so i got a garage to weld an extending square pipe under the new rails, then weld the original brackets onto the entension. painted em black later

micra_42.jpg


seats fitted in

micra_43.jpg


micra_44.jpg


seatbelt buckle anchored to the pivot

micra_39.jpg


it's well comfy now and hugs nicely during cornering

* Sill Rust

just MOTed me car and it failed cos of sill rust under both rear doors, bah. i wonder, did the prev MOTer not poke hard enough? i scrambled around local garages and a small company repaired it for £70. other dealers n big repairers quoted £130-£250 !! no thxs

micra_45.jpg


micra_46.jpg


guy welded n undersealed the sills. now it passed the test

micra_47.jpg


micra_48.jpg


Phew Thank God


NOW

on the 27th i'll be starting my mega UK micra trip holiday from england to scotland to wales to london and back home which is well exciting. will be pretty wrecked in the end i figure but to cheer me up on the 30th, i'll be going to silverstone where i've booked myself a Ferrari Experience Event !!

2213_ferrari_1.jpg


omg i'll first be driving the lotus exige then a 360 Modena :wow:
looking forward to it, will be mind blowing i'm sure

i'm preparing a small box of essential tools incase summin goes wrong (or i could ring me breakdown cover)
i just hope the micra's up for the trek

thx for reading.
 
Done some nice work there mate but a little safety advice, I have those same seats and where you have anchored the seat belt buckle wont hold in a smash bolt is to thin and flimsy your best welding buckle to some flat bar drilling and attaching in the correct place on rear seat bolt on tunnel that way if worst comes to worst your face wont get all mushed up........
 
Do you have any problems with water ingress into the filter through the cold air feed with having it that low to the ground ?
 
hey japseye
the buckle is trapped inbetween the bracket that comes off the seat base, and the seat back. but aye that seat base bracket is not the sturdiest point to withstand mega stresses. MOT garage guy says as long as the buckles attached to a solid point of seat/car incase ur upside down then it's fine.

i thought bout salvaging a seatbelt buckle with a longer bracket (eg off a transit etc) to anchor to the rear tunnel bolt but had time & cash constraint.

Sonic

nope no probs with the CAI. the feed is only just below the axle height so won't scoop in puddles. also taking it slow if there are puddles just incase.
 
Awesome Dawson (Alienfish 360) tried the same thing with a cold air feed, but his got ripped off the car in a puddle i think, maybe it was too low, it's got to give colder denser air I would have thought.
 
aye. gives better cooler air than either the warm engine bay (tried running without inlet pipe once) or the restrictive original pipe.

was dawsons car lowered or the inlet pipe sticking out too low below the bumper?
cos my ride heights stock and my inlet pipe is level with the front bumpers lower lip.
 
I believe he was lowered 35mm, and the inlet may have been too low, it's something I've been thinking about for a while, as is the removal of the TB gauze, I think I'll have a go at it this weekend once I've replaced the bloody water pump AGAIN lol.
 
good luck with it sonic

oh a note about the seats i fitted, i retapped all the threads and some bolts were replaced cos they were stripped or stuck.

heres a estimate of my adventure

micra_trip_6.jpg


will clock up at least a thousand miles, whole days worth of total driving, 111L of fuel = £115
should be fun, apart from the back & bum pain
 
i have a couple of problems tday

i'm finding that the polyurethane bushes on the whiteline rear sway bar always tend to seize up, even after using several types of grease, and probably causing this occasional knock noise when cornering.

was changing the bars setting tday and with the drop links unbolted, i cant barely move the sway bar.

tis a pain to jack up the car monthly, disassemble the bushes to regrease em.

any suggestions?

or maybe i should use the old rubber bushes and bore it out to 20mm to fit the bar?

2nd problem
i was trying out this cig lighter inverter device earlier, but now the interior roof light won't turn off automatically after 10secs like before. both contact terminals in the roof light assembly shows full 12v.

the car has deadlocking central locking and according to the wiring diagrams, i think somethings gone wrong with the deadlock module cos the light no longer turns off when the ignitions on.

with the headlights on, the reminder buzzer only sounds when i open the driver door, so the door switch is workin ok.

think i'll just leave the interior lighting fuse out for now to prevent it drainin the battery.
 
I never looked at this as i thought it was about the cross member, good read!
You should ask someone to change the title for you, and move it to the blog section ;)
 
thx robert

yea i know, the thread was originally for findin help bout the crossmember rust repair and turned into a blog for the entire restoration project over time.

dunno what to title it as.
 
Hi

This is my first post on the forum so be gentle lol.

I am about to start stripping my micra vibe to change out the lower front crossmember.
It would be really good to know what needs to come off in order to change it out.

Do i need to take just the bumper off if i'm just doing the lower cross member?

Also are there any potential problems to look out for?

I have MIG Welder etc.

Any help and advice would be much appreciated.

Paul
 
Back
Top