gr8 link karl
i'm running bout 160bhp on stock engine at 10psi with upgraded pump, injector & rail, MAF, intercooler, recently upgraded k11 thicker 25mm auto radiator, LSD, JUN ultralight fly and (was) 180mm helix 3-paddle clutch (cos it was the only direct fit on the flywheel that could take the 160ftlb)
and the weakest link i found so far is the clutch and stock thin 16mm radiator.
the 3 paddle clutch on the thin flywheel was able to initially withstand the 160ftlb for a few months but not the repeated abuse from trackdays & one dragstrip cos it overheated very easily and possibly glazed and began to slip badly above 4k bout 125ftlb. i'm in middle of upgrading it to a 200mm organic helix clutch on a stock flywheel before oulton park.
with this much power, if you goto trackdays, heat is a major issue. the stock thin 16mm radiator will only withstand 2-3 laps (3-4laps with heater & fan on full) when running a constant 10psi at WOT on a hot day. public road driving is no prob cos ur never pushing the cooling system.
i've now fitted a thicker 25mm rad thats for an auto k11 and will see if it works soon. for anyone turbo'ing but don't wanna fork £600 for a custom alloy rad yet, i'd highly recommend this as a first try cos its a real cheap easy direct fit that'll at least raise ur cooling capacity by 56%
if mine still overheats i'll have to consider an oil cooler and worst case is spend another £600 on a custom rad (or just live with the limited amount of lap runs which is free)